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The word Modular can be a dirty word, suggesting temporary disaster-zone structures and the Shady Lane Trailer Park.

But simply put, modular construction is a term for parts of buildings that are manufactured off-site, from roof sections to entire multiroom dwellings, in standard sizes and shipped for assembly elsewhere. Of course, that's not really new; in 1906, the Aladdin Company was dropping factory-made Readi-Cut house kits in the US mail. One hundred years later, technology is helping create striking modern homes and multifamily structures built to the same codes as housing that is constructed on-site, for less money and in less time.

In overheated real estate markets, both developers and individuals are turning to Modulars as an alternative to mass-market tract housing or expensive custom-designed homes. Avi Friedman, an architecture professor at
McGill University, estimates that 5 to 10 percent of all new homes in North America are modulars (and about 10 percent of that market is upscale). He predicts that modulars will jump to more than 35 percent in the next 10 years.

The future can already be seen in places like Sweden, where more than 70 percent of new housing are modulars (including Ikea's housing line), or Japan, where modular homes made by subsidiaries of Toyota and Panasonic are considered premium residences.
"They have factory lines there with robots building wall panels. They put together housing components with the toler- ance of Lexus automobiles, where the panels match perfectly."

The benefits of Modular Housing are hard to ignore. For starters, it eliminates much of the uncertainty surrounding what proponents call stick-built homes.

Construction happens indoors, so there's never weather-related delay or damage. Manufacturers trim costs by ordering in bulk, and unused materials are kept for later use (some studies say construction materials account for nearly a third of landfill waste). Houses are typically built on a flat surface, which ensures a truly plumb structure. That also keeps the crew off high ladders, so workers' comp claims are lower.

All this streamlines the process, commoditizing architecture and turning the house into a product using economies of scale and standardized design processes that make for savings in time and cost.
 

 
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